WCMNM 2022 : The World Congress on Micro and Nano Manufacturing

PROCEEDINGS

Publisher
RESEARCH PUBLISHING

Edited by
Sylvie Castagne
Stefan Dimov
Lawrence Kulinsky
Kuniaki Dohda
Dominiek Reynaerts

ISBN: 978-981-18-5180-3 (Print)
ISBN: 978-981-18-5181-0 (USB)

Mechanical ‒ Micromachining I

RP01-0057	Micromilling H13 Tool Steel and Tool Life Criteria for Coated Microtools Russell A., Suri S.B., Ribeiro K.S.B., Coelho R.T., De Freitas S.A., Gomes M.C., Da Silva M.B., De Oliveira D. and Hung N.P.W.	3–7
RP02-0030	Experimental Investigation of Different Tool Geometries when Micromilling H13 Tool Steel Lucas Barbosa Queiroz, Samuel Alves de Freitas, Tamires Isabela Mesquita Botelho, Arthur Vieira de Souza, Marcio Bacci da Silva and Wayne Nguyen P Hung	8–11
RP03-0055	A Study of Bulk Metallic Glass Drilling Process Near Plowing-dominated Region Nattasit Dancholvichit, Chi-Ting Lee and Shiv Kapoor	12–16
RP04-0036	Influence of Hydrogen-Free DLC Coated Micro Ball Endmills on Machining Response and Tool Wear in High-Speed Micromilling of Ti6Al4V Priyabrata Sahoo, Suraj Kumar, Rinku K. Mittal, Ramesh K. Singh and H. C. Barshilia	17–21
RP05-0037	Tribological Performance Analysis of Textured Cutting Insert Created Via High Speed Micromilling Process Akash Chadaram, Gururaja S, Rinku Mittal and Kundan K. Singh	22–28

Laser Processing

RP06-0006	Method for Assessing the Performance of Multi-Axis Laser Processing Strategies Themistoklis Karkantonis, Pavel Penchev, Tian Long See and Stefan Dimov	29–32
RP07-0015	Removal Rates Scalability with MHz Burst Mode Ultrashort Laser Processing Hoang Le, Themistoklis Karkantonis, Vahid Nasrollahi, Pavel Penchev and Stefan Dimov	33–36
RP08-0028	Effect of Femtosecond Laser Textured Copper Surfaces on Wettability and Boiling Heat Transfer Enhancement Balasubramanian Nagarajan, Larina Majidova, Louis Jamaer, Maria Rosaria Vetrano and Sylvie Castagne	37–40
RP09-0032	Investigation of Oxide Layer Removal of Low Carbon Steel using Nanosecond Pulsed Laser via Response Surface Methodology Almigdad W. G. Ali, Vishnu Narayanan, Ramesh Singh and Deepak Marla	41–45
RP10-0051	A Study on Laser Melting of EBM Ti6Al4V Surfaces in Different Environments Rohit Gupta, Rajat Mishra, Subhrajit Chand and Madhu Vadali	46–52

Injection Moulding

RP11-0027	Effects of Surface Roughness on the Properties of Glass Fibre Filled Micro Injection Moulded Plastic Parts Erindi N., Vella P. and Rochman A.	53–57
RP12-0061	Replication Study of Molded Micro-Textured Samples Made of Ultra-High Molecular Weight Polyethylene For Medical Application Francesco Modica, Vito Basile, Rossella Surace and Irene Fassi	58–62
RP13-0067	Injection Compression Molding of Nanostructures from Direct Structured PVD hard Coatings H. Ruehl, T. Guenther and A. Zimmermann	63–66
RP14-0072	Investigating the Deviations Between Micro-Injection Molding Experiments and Simulations of Micro-Structured Micro-Optical Components Komeil Saeedabadi, Alberto Santi, Matteo Calaon, Marcos Sampaio and Guido Tosello	67–70
RP15-0049	Study on the Influence of Ventilation Position and Cutting Conditions on Breathable Molds Kazuyoshi Oota, Kyohei Nakamura, Koharu Horikawa and Wataru Natsu	71–76

Mechanical Micromachining II

RP16-0045	An Experimental Investigation of Deep-Hole Micro-Drilling of Pure Mg for Biomedical Applications Margherita Pizzi, Francesco De Gaetano, Marco Ferroni, Federica Boschetti, Massimiliano Annoni	77–81
RP17-0043	Assessment of Drilling Performance with Micro/Nanobubble-mixed Cutting Fluid Delivery Prabhat Ranjan and Soham Mujumdar	82–85
RP18-0018	Feasibility of Orthogonal Micro Turning Incorporating High Speed Machining Using Minimum Quantity Lubrication Arnab Das and Vivek Bajpai	86–89
RP19-0022	The Automatic Tool Wear Monitoring System for Micro-Milling Application with Image-Based Wear Detection Muhammad Naufal Pratama, Christiand, Gandjar Kiswanto and Adinda Rahmah Shalihah	90–96

Electrical Discharge Machining I

RP20-0044	Micro-EDM Milling of Free form Surfaces Exploiting A 2 Dof Highprecision Rotary Table: Preliminary Tests Francesco Modica, Vito Basile and Irene Fassi	97–101
RP21-0071	Micro-Electrical Discharge Machining µEDM : Effect of the Electrical Parameters on the Geometrical Performance of the Machining Asmae Tafraouti, Pascal Kleimann and Yasmina Layouni	102–105
RP22-0009	Influence of Different Electrode Materials During Micro Hole Fabrication in Titanium Grade 5 K P Maity and H. Mishra	106–109
RP23-0017	Feasibility Assessment Of Novel Maglev Dry-EDM by Machining Aerospace Al-6062 Alloy Rajesh Sahoo, Nirmal Kumar Singh and Vivek Bajpai	110–116

Additive Manufacturing

RP24-0029	Design of a Low Cost micro-Electrochemical Additive Manufacturing Setup Muhammad Hazak Arshad, Krishna Kumar Saxena, Rex Smith, Jun Qian and Dominiek Reynaerts	117–121
RP25-0065	Microscale 3D Printing of Water Ice (3D-ICE) Akash Garg, Philip R. LeDuc and O. Burak Ozdoganlar	122–125
RP26-0069	On the Assessment of the Effect of Multiple Process Parameters on the Precision of 3D Inkjet Printing Ahmed Elkaseer, Matthias Kuchta and Steffen Scholz	126–131
RP27-0033	The Effects of Multiple Scans on Heat Penetration and Surface Roughness During Laser Surface Melting Justin Hijam, Sunilkumar Turpati and Madhu Vadali	132–138

Electrical Discharge Machining II

RP28-0012	Preliminary Study for Surface Quality Implementation of SLM Samples via Micro-EDM Mariangela Quarto, Paola Serena Ginestra and Andrea Abeni	139–143
RP29-0021	Comparison of EDM Trimming with Ultrasonic Assisted Milling (UAM) for the Permeability Mold Steel Fabricated by SLM-AM Technology Albert Wen-Jeng Hsue, Li-Wei Lu and Chien-Lun Li	144–147
RP30-0034	Automatic Recognition of Machinable Regions for Micro-EDM Jun-Wei Lu, Yao-Yang Tsai and Shih-Ming Wang	148–152
RP31-0020	Experimental Analysis of Powder Mixed EDM of Hastelloy C-276 Apurva Kulkarni, Ganesh Dongre and Ravi Raut	153–158

Surface Engineering I

RP32-0059	Laser removal of SiNx Nanofilm on Si Substrate via Film Breakage Due to Thermal Expansion Pinal Rana, Anil Kottantharayil and Deepak Marla	159–163
RP33-0048	The Effect of Substrate temperature on Autonomously Generating Micro-Textured Surfaces with Regular Alignment Shapes by Applying Molecular Beam Epitaxy with Helicon Sputtering Molecular Beam Source for Nanoimprint Die Akira Kakuta and Yasuyuki Shigeta	164–168
RP34-0035	Strengthening of Tungsten Carbide Ceramics by Ultrashort Pulse Laser Shock Peening Arun Prasanth Nagalingam, Arun Ingersol, Nithin Kumar Gupta Dachepally and Swee Hock Yeo	169–172
RP35-0026	Influence of initial roughness on laser ablation of AA7075 alloy and its wettability transition Nishkarsh Srivastava, Biki Kumar Sah Kalwar and Madhu Vadali	173–178

Process Control and Inspection Systems

RP36-0025	Optical Dimensional Metrology for Quality Inspection of the Functional Surface of Punching Tools Kerstin Zangl, Reinhard Danzl, Urban Muraus and Franz Hemli	179–183
RP37-0046	Control of the plasma-workpiece distance using a Convolution Neural Network in Laser-Induced Plasma Micromachining Suman Bhandari, Dominik Kozjek, Jian Cao and Kornel Ehmann	184–187
RP38-0073	Edge Radius Impact on The Tool Geometry Estimation Process: Application in Tool Pre-Setting Systems Amrozia Shaheen, Klaus Liltorp, Nicolaj Elias Nielsen, Christian Wissing Kruse and Giuliano Bissacco	188–191
RP39-0041	Study of AE and Sound Signals in Micro Laser Welding Nai-Chia Chi and Ming-Chyuan Lu	192–198

Applications of Micro Fabrication Processes

RP40-0047	Punch-Edge Sharpening Effect on Process affected zone and punch wear in Punching Non-Oriented Electrical Steel Sheets Tomomi Shiratori, Youhei Suzuki and Tatsuhiko Aizawa	199–202
RP41-0060	Two Step Process Chain for Micromixer Tool Insert Production Izidor Sabotin and Joško Valentinčič	203–206
RP42-0064	Freeze Casting of Silica with Controllable Microporosity Mert Arslanoglu, O. Burak Ozdoganlar and Rahul Panat	207–210
RP43-0005	Influences of Fit Clearance on Extrusion Force of Titanium Alloy Micro-gears Xiangzhong Yan, Yi Yang, Kunlan Huang and Mingxia Wu	211–214
RP44-0040	Adhesion Improvement of the Electroless Film Deposited on Glass by the Ultrasonic Micromachining Process Harsh Pandey, Karan Pawar and Pradeep Dixit	215–220

Surface Engineering II

RP45-0052	The Process Parameters of Micro Particle Bombarding (MPB) for Surface Integrity Enhancement of Cermet Material Fu-Chuan Hsu, Li-Jie Chen, Zong-Rong Liu, Hsiu-An Tsai, Chin-Hao Lin, Chia-Hung Huang, Tsung-Jen Cheng, Hwa-Teng Lee, Chiu-Feng Lin	221–224
RP46-0002	Effect of Punch Surface Texture on Micro-Extrudability of AA6063 Micro Backward Extrusion T. Funazuka, K. Dohda, T. Shiratori, S. Horiuchi, I. Watanabe	225–228
RP47-0058	Laser Color Marking of Stainless Steel: An Experimental Study on the Effect of Process Parameters Ankit Awasthi, Makarand S Kulkarni and Deepak Marla	229–233
RP48-0054	Effects of Laser Polishing on Corrosion Resistance of Additive Manufactured Inconel 718 Alloy Rama Balhara, Kshitija Anam and Madhu Vadali	234–240

Biomanufacturing and Biomedical Devices

RP49-0007	Development of Micro Device Sensing for Surgical Robot - Investigation of atherosclerosis models - Akane Muranaka, Atsushi Murakami, Tohru Sasaki, Shinichiro Sugawara, Keigo Sakakibara, Atsushi Shibata, Kenji Terabayashi, Akihiro Kiri and Kuniaki Dohda	241–244
RP50-0050	Immersed Microfluidic Spinning of Calcium Alginate Microfibers Towards Tissue Engineering Applications Tuo Zhou, Sahar Najafikhoshnoo, Rahim Esfandyarpour and Lawrence Kulinsky	245–248
RP51-0063	Fabrication of Titanium Microneedle Probes using Micromachining Toygun Cetinkaya, Burak Ozsoy, Yusuf Ozgur Cakmak and O. Burak Ozdoganlar	249–252
RP52-0023	Mechanism of Bacterial interaction on Nanopillars Using Finite Element Simulation Reshma Y. Siddiquie, Amit. Agrawal and Suhas S. Joshi	253–258

Process Modelling and Simulation I

RP53-0056	Simulation of Crater Formation During the Micro EDM Process Using the ALE Method Sohaib Raza, Sujit Kadam, Hreetabh Kishore, Chandrakant Kumar Nirala	259–262
RP54-0053	Prediction of Milling-µEDM Tool Wear: The Benefit of Process Monitoring and Machine Learning Model Long Ye, Ming Wu, Krishna Kumar Saxena, Jun Qian and Dominiek Reynaerts	263–266
RP55-0038	1D Model of Dry Electrical Discharge Machining (EDM) Plasma Shayan Bayki, Soham mujumdar and Asif Tanveer	267–270
RP56-0070	On the Performance Evaluation of Microtextured Surfaces Using Computational Fluid Dynamics: A Comparative Study Aland Yarden Escudero-Ornelas, Debajyoti Bhaduri, Haydee Martinez-Zavala, Agustin Valera-Medina and Samuel Bigot	271–276

Novel Product Designs

RP57-0003	Manufacturing and Characterization of Acicular Fe-Ni Micro-Textured Heat-Transferring Sheets Tatsuhiko Aizawa, Hiroki Nakata and Takeshi Nasu	277–281
RP58-0016	Punch-Edge Sharpening Effect on Work Hardening and Iron Losses in Shearing Non-Oriented Electrical Steel Sheets Yu Okai, Youhei Suzuki, Tatsuhiko Aizawa, Masahito Katoh and Tomomi Shiratori	282–285
RP59-0031	The Design and Control Scheme of Miniature Serpentine Robot for In-Body Visual Servo Applications Hao-Yan Wu, Shu Huang, Chien-Yu Wu, Cheng-Peng Kuan and An-Peng Wang	286–290
RP60-0001	Micro-Textured Graphitic Substrate – Copper Packaging for Robustness Tatsuhiko Aizawa, Hiroshi Nakata, Takashi Nasu and Yoshiro Nogami	291–298

Emerging Micromanufacturing Methods and Smart Materials

RP61-0062	Vortex Fluid Flow for Generation of Hydrodynamic Cavitation Aimed at Enhancing Manufacturing Processes Hao Pang, Swadheen Thakar and Gracious Ngaile	299–302
RP62-0013	Enhancing Electrical Conductivity of Flexible PEDOT:PSS Film by Intense Pulsed Light Irradiation Sina Rezvani, Hongseok Jo and Simon S. Park	303–303
RP63-0019	Solvothermal Growth of ZnO Nanorods on Woven Carbon Fabric for Enhanced Impact Energy Absorption Capacity Of Laminated Composite Ravi Shankar Rai and Vivek Bajpai	304–307
RP64-0068	Development of Dual Transverse Ultrasonic Vibration System for Micro-Forming Application Gandjar Kiswanto, Wildan Zulfa Abdurrohman, Siska Titik Dwiyati, Sugeng Supriadi, Hans Thiery Tjong, Edward Joshua Patrianus Mendrofa and Raditya Aryaputra Adityawarman	308–314

Process Modelling and Simulation II

RP65-0039	Ultrafast Laser Ablation of Grooves in Metals: Experimental Study and Comparison with Simulations Pol Vanwersch, Albert Van Bael and Sylvie Castagne	315–318
RP66-0042	Numerical Study of Grain Size Affected Deformation Behavior in Two-Stage Micro Deep Drawing Using CPFEM Xu Tong and M.W. Fu	319–322
RP67-0024	Effect of Textured Substrate on High-Speed Impact-Induced Graphene Exfoliation: A Molecular Dynamics Simulation Study Milukuri Srivashista, Wazeem Nishad and Sathyan Subbiah	323–326
RP68-0074	Finite Element Simulation of Micro-Drilling of A Ni-Based Superalloy Sabana Azim, Soumya Gangopadhyay and Siba Sankar Mahapatra	327–331

Author Index

333–335