doi:10.3850/978-981-08-6555-9_138


Tolerance Verification of Micro and Nano Structures on Polycarbonate Substrates


S. Gasparin, G. Tosello and H. N. Hansen

Department of Mechanical Engineering, Technical University of Denmark (DTU), Produktionstorvet, Building 427S, DK-2800 Kgs. Lyngby, Denmark

ABSTRACT

Micro and nano structures are an increasing challenge in terms of tolerance verification and process quality control: smaller dimensions led to a smaller tolerance zone to be evaluated. This paper focuses on the verification of CD, DVD and HD-DVD nanoscale features. CD tolerance features are defined in relation to the optical disc functionality. SEM image processing is used to control the sub-micrometre features and detect the replication accuracy. Nickel stampers and polycarbonate moulded optical discs are measured to verify the dimensional tolerances from a metrological point of view. The replication quality is assessed and the measurements uncertainty is calculated following the substitution method.

Keywords: Tolerance verification, Micro and nano structures, Uncertainty assessment.



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