Proceedings of the
35th European Safety and Reliability Conference (ESREL2025) and
the 33rd Society for Risk Analysis Europe Conference (SRA-E 2025)
15 – 19 June 2025, Stavanger, Norway

Research on Phase Transition and Flow Characteristics of Tubing Leakage in CO2 Injection Wells

Zhiming Jianga and Jianchun Fanb

College of Safety and Ocean Engineering, China University of Petroleum-Beijing/Key Laboratory of Oil and Gas Safety and Emergency Technology, Ministry of Emergency Management, China.

ABSTRACT

Over the past decade, with the increasing number and scale of Carbon Capture and Storage (CCS) projects internationally, the integrity of CO2 injection wells has brought growing concern. The downhole tubing is highly susceptible to corrosion and perforation due to factors such as high-pressure low-temperature injection and CO2 corrosion, which can subsequently lead to wellbore integrity failure. This study employs the Computational Fluid Dynamics (CFD) software Fluent to establish a CFD model for investigating the leakage flow characteristics of downhole tubing in CO2 injection wells. This model incorporates NIST-based CO2 property equations, which accurately capture the depressurization phase transition and gas-liquid coexistence phenomena during the leakage process. By studying the flow characteristics of tubing leakage in CO2 injection wells, this paper reveals the variation patterns of temperature, pressure, and flow velocity during the transient leakage process. The research findings provide a foundation for understanding the flow characteristics of tubing leakage in CO2 injection wells, supporting the safe and long-term effective operation of CCS projects.

Keywords: CO2 injection wells, Tubing leakage, Phase transition, Leakage hole diameter, Integrity of CO2 injection wells, Flow characteristics.



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