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<title-group><doi>005</doi>
<article-title>Micro-EDM-Milling and &#8211;Sinking Combined Approach for the Fabrication of Micro-Components</article-title>
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<author>F. Modica<sup>1</sup>, V. Marrocco<sup>1</sup>, V. Basile<sup>1</sup> and I. Fassi<sup>2</sup>  </author>

<aff><sup>1</sup>Institute of Industrial Technology and Automation, National Research Council, Bari, Italy  </aff>
<aff><sup>2</sup>Institute of Industrial Technology and Automation, National Research Council, Milan, Italy </aff>

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<title>ABSTRACT</title>
<p>This paper reports the comparison of the machining performance of micro-EDM milling and sinking for the fabrication of micro-channels with controlled sloped walls realized in a hardened steel workpiece. The machining regime used for both micro-EDM sinking and milling is the fine-finishing. The results show that micro-EDM sinking is about 9 times faster than milling, though the effects of tool wear become relevant inducing a lack of accuracy in the final micro-features. Despite the slower machining time, micro-EDM milling provides a better control of the micro-channel dimensions and draft angles of the walls. No difference related to surface roughness is detected, since the energy level used in both approaches is the same. A micro-filter for hearing aid, dialysis media and inhaler, having a diameter of 2.3 mm characterized by a grid of 76 micro-pins, is machined in order to show the potential of the combination of both technologies.  </p><p><italic>Keywords: </italic>Micro-channel, Micro-EDM, Micro-filter. </p>
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